High-speed Guardrail Rolling Machine

Your Professional High-speed Guardrail Rolling Machine Supplier

 

Wuxi Suhang Machinery Manufacturing Co., Ltd. is a comprehensive enterprise combining production, sales and services.

Our company mainly specializes in roll forming machines and customized metal profile solutions, including storage rack machines, purlin machines, roof tile machines, roller shutter door machines, cable tray machines, guardrail machines, door frame machines, solar strut machines, and various customized profile forming machines.

 

 
 

Why Choose us

Rich Industry Experience

Established in 2012, the company has accumulated over 13 years of specialized experience in the research, development, manufacturing, international export, and technical integration of cold roll forming machinery.

Global Market & Reliable Service

Our machinery is deployed across more than 100 countries and regions. We provide end-to-end service solutions—including on-site installation, system commissioning, long-term after-sales technical support, and reliable logistics management—to ensure operational continuity and customer success.

Complete Product Qualifications

The company holds ISO 9001:2015 certification for quality management systems, has passed rigorous third-party supplier qualification assessments, and owns multiple authorized utility model patents.

 

Parameter

 

Main parameters (can be customized)

No.

Item

Description

1

Suitable Material

0.7-1.3mm galvanized steel

2

Working process

Decoiling--guiding&roll forming--hydraulic punching--hydraulic cutting--products collecting

3

Speed

3-4pieces/min (producing boards in groups)

4

Punching die material

DC53

5

Size changement

Hands-shaking type, with whole plate moving

6

Decoiler

3T passive decoier

7

Main motor

7.5 kw Chinese first-line brand motor

8

Forming stations

10 stations

9

Driving method

By chain

10

Material of rollers

GCr15 with quench HRC55-58°

11

Material of cutter

Cr12Mov with quench HRC58-62°

12

Diameter of shafts

65mm

13

Machine structure

Arch structure(casting)

 

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Benefits of High-speed Guardrail Rolling Machine

Efficiency: These machines can produce guardrails at high speeds, significantly increasing production rates compared to traditional manufacturing methods.

 

Precision: Roll forming ensures consistent and precise profiles, which is crucial for the safety and performance of guardrails.

 

Cost-Effective: Automated roll forming reduces labor costs and material waste, making the production process more economical.

 

 

Application of High-speed Guardrail Rolling Machine

Road Safety: By producing effective barriers that prevent vehicles from veering off dangerous curves or slopes, these machines play a critical role in road safety.

 

Urban Infrastructure: In addition to highways, guardrails are also essential in urban areas where pedestrian safety is a concern. They help manage traffic flow and protect pedestrians in high-traffic zones.

 

Export Markets: Many manufacturers supply guardrails to international markets, including regions like South Africa and the UAE, where road safety regulations necessitate high-quality barriers.

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Precautions for Operating High-speed Guardrail Rolling Machines

 

 

Personal protective equipment (PPE)
Wear protective equipment: including safety glasses, noise-proof earplugs, non-slip gloves, tight work clothes and safety shoes to prevent clothing or body parts from being caught in the machine.
Do not wear jewelry: such as necklaces, bracelets, etc., to prevent being hooked by rotating parts.

 

Pre-operation inspection
Equipment inspection: Confirm that the rollers, transmission devices, lubrication systems and emergency brakes are functioning normally, without wear or loose parts.
Test run: No-load operation test to observe whether there is any abnormal noise or vibration.
Clean up the work area: Make sure there is no debris or oil stains around, and keep the passage unobstructed.

 

Safe operation process
Standardized feeding:
Use special tools (such as push rods) to assist in feeding, and it is strictly forbidden to approach the rollers with bare hands.
Ensure that the material is flat and the size meets the machine capacity to avoid overload operation.
Monitor operation:
Focus on attention and do not be distracted or leave the running equipment.
If any abnormality (such as jamming or abnormal noise) is found, the machine should be shut down immediately for processing.
Power-off maintenance: When adjusting the roller spacing or cleaning, the power must be cut off and locked (LOTO).

 

Emergency handling
Emergency stop device: Be familiar with the location of the emergency stop button to ensure that it can be triggered quickly.
Jam handling: Use tools to clear it after shutdown. Do not forcefully pull or handle it during operation.

 

Maintenance and training
Regular maintenance: Lubricate and replace worn parts according to the manual, and record maintenance.
Professional training: Operators need to receive equipment-specific training to understand risks and emergency measures.

 

Environmental safety
Ventilation and lighting: Ensure that the work area is well ventilated (especially when handling metal dust) and has sufficient lighting.
Signage warning: Post safety operating procedures, hazardous area signs and emergency stop instructions.

 

Prohibited behavior
Passing items across running equipment.
Remove protective covers or shielding safety devices.
Operating equipment while tired or drunk.

Delivery Information

 

 

The equipment is usually shipped by sea in containers after being packed in sections. It is protected with rust-proof and shock-proof packaging such as wooden cases or plastic film, and then loaded into standard shipping containers for delivery according to customer requirements.

 

Certificate

 

 

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FAQ

 

Q: Do you provide spare parts for free?

A: We'll provide a small number of common spare parts for free. If the customer needs more accessories, additional charges will apply.

Q: What is a Guardrail Roll Forming Machine?

A: A Guardrail Roll Forming Machine is a production line designed to form steel coil into highway guardrail profiles such as W beam and Thrie-beam. It shapes, punches, and cuts the guardrail to precise size.

Q: Which materials can be used in the guardrail roll forming machine?

A: Commonly used materials include galvanized steel, carbon steel, and high-strength steel with thickness typically ranging from 2.0 mm to 4.0 mm.

Q: What tes of guardrail profiles can the machine produce?

A: The machine can produce W-beam guardrails, Thrie beam guardrails, and customized safety barrier profiles based on project requirements.

We are one of the most reliable high-speed guardrail rolling machine manufacturers and suppliers in China, featured by quality products and good price. Please rest assured to buy high-grade high-speed guardrail rolling machine from our factory. Thank you for your interest in our products.

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