Scaffolding Board Rolling Machine
Your Professional Scaffolding Board Rolling Machine Supplier
Wuxi Suhang Machinery Manufacturing Co., Ltd. is a comprehensive enterprise combining production, sales and services.
Our company mainly specializes in roll forming machines and customized metal profile solutions, including storage rack machines, purlin machines, roof tile machines, roller shutter door machines, cable tray machines, guardrail machines, door frame machines, solar strut machines, and various customized profile forming machines.
Why Choose us
Rich Industry Experience
Established in 2012, the company has accumulated over 13 years of specialized experience in the research, development, manufacturing, international export, and technical integration of cold roll forming machinery.
Global Market & Reliable Service
Our machinery is deployed across more than 100 countries and regions. We provide end-to-end service solutions—including on-site installation, system commissioning, long-term after-sales technical support, and reliable logistics management—to ensure operational continuity and customer success.
Complete Product Qualifications
The company holds ISO 9001:2015 certification for quality management systems, has passed rigorous third-party supplier qualification assessments, and owns multiple authorized utility model patents.
Parameter
|
Item |
Specification |
|
Material |
GI / Steel Coil |
|
Thickness |
1.0–2.0 mm |
|
Forming speed |
8–15 m/min |
|
Roller stations |
20–30 stations |
|
Shaft diameter |
75–90 mm |
|
Main motor power |
11–18.5 kW |
|
Hydraulic power |
4–7.5 kW |
|
Control system |
PLC automatic control |
|
Cutting type |
Hydraulic cutting |
|
Product type |
Scaffolding board / Plank |
|
Voltage |
380V, 50Hz (customized) |
Benefits of Scaffolding Board Rolling Machine
Precise Forming Process
- Cold bending forming technology: Utilizing a set of adjustable roller wheel molds, the metal strip is gradually pressed into a continuous pedal cross-section.
- Anti-slip treatment: The molds are integrated with raised tooth patterns or punched structures to enhance the friction force on the pedal surface, meeting safety standards .
High Efficiency Production
- Automatic feeding and cutting: The hydraulic unwinding machine provides stable supply, and the servo cutting system supports fixed-length cutting (1-4 meters), with a speed range of 20-40 m/min, and an output capacity of 300-600 pieces per hour.
- Continuous operation: It supports 24/7 continuous operation, reducing downtime.
Flexibility and Adaptability
- Modular roller wheel sets: Quick replacement of molds enables production of pedals of different widths (600-1200mm) and hole patterns (rhombic, rectangular).
- Material compatibility: Supports common carbon steel, galvanized steel, and aluminum alloy, meeting different load-bearing requirements.
Intelligent Control System
- PLC touch screen operation: One-click switching of production parameters, real-time monitoring of equipment status (pressure, speed, temperature).
- Automatic deviation correction and alarm: Sensors detect material deviation or equipment abnormalities, automatically adjusting and triggering alarms to ensure forming accuracy (±0.2mm).
The roller is the main component of the pedal forming machine. The raw material shaping process may be precisely controlled by adjusting various angles, pressures, and amounts. The roller is often composed of high-strength, wear-resistant alloy steel to provide long-term stability and endurance.
Transmission system: The transmission system is responsible for driving the roller’s rotation in order to accomplish raw material extrusion molding. The system typically uses precision gear transmission or chain transmission to assure transmission accuracy and stability. At the same time, the transmission system includes a motor and a reducer for adequate power supply.
The control system is the intellectual brain of the pedal forming machine, monitoring and managing the whole manufacturing process. The control system can precisely regulate the manufacturing process by regulating factors such as the roller’s speed, pressure, temperature, and so on. In addition, the control system includes defect diagnostic and alert features to guarantee that the manufacturing process runs smoothly.
The feeding equipment is in charge of feeding raw materials into the molding area for extrusion molding. To increase manufacturing efficiency, the gadget often uses automated feeding. At the same time, the feeding device has the capability of altering the thickness and breadth of raw materials to fulfill the manufacturing requirements of goods with varying specifications.
Discharging device: The discharging device is responsible for removing the generated pedal products from the machine. To decrease the need for human operation, the equipment often uses automated unloading. Simultaneously, the discharge device collects, sorts, and stacks items to enable future packing and shipment.
The Working Principle of a Scaffolding Board Rolling Machine
Decoiler: To load the coil
Punching: Hydraulic punching or press machine punching
Material Feeding: The machine starts with feeding coils of steel strip or sheet into the machine. These coils are unwound and fed into the roll forming section.
Roll Forming: The steel strip passes through a series of rollers that gradually shape it into the desired profile of the steel plank. The rollers are strategically designed to bend and form the steel without compromising its structural integrity.
Cutting: Once the steel strip has been formed into the plank shape, a cutting mechanism cuts the plank to the required length. This is usually done by a flying saw or a stationary shear depending on the design of the machine.
Stacking or Packaging: After cutting, the individual planks are either stacked or packaged according to the manufacturer's requirements. This could involve stacking them on pallets for easy transport and storage.
Control System: Modern roll forming machines are equipped with computerized control systems that monitor and adjust the speed of the machine, the dimensions of the planks, and other parameters to ensure consistent quality and efficiency.
Packaging
Three *40GP containers for loading one set of the product line.
The whole Wiped Anti Rust Oil, PLC controller covered by foam film;
Spare parts and some small parts packed in wooden box;
All Components Fixed by steel wire with Container. Suitable for long time sea shipping.
Certificate
We are one of the most reliable scaffolding board rolling machine manufacturers and suppliers in China, featured by quality products and good price. Please rest assured to buy high-grade scaffolding board rolling machine from our factory. Thank you for your interest in our products.
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