Products Description
In the modern construction industry, safety, efficiency, and durability are paramount. Among the essential components that ensure worker safety at height is the steel scaffold plank-commonly known as a steel jump board. The machine that produces these critical components-the steel plank roll forming machine-has become indispensable for manufacturers worldwide. This article provides a comprehensive overview of the steel plank forming machine, covering its advantages, factory capabilities, product specifications, and the diverse functions that make it a cornerstone of construction material production.
For scaffolding cold roll forming machine, one machine can produce different specifications by changing spacers manually. In additon, one specification will need one punching die and one cutter. The machine's speed is about 4-12m/min. With the material storage pits or frames, the speed can reach its maximam. The whole production line includes a hydraulic decoiler, a leveling machine, a servo feeder, a press punching machine and a main roll forming machine with cutting system. The working process is : decoiling---Levelin---Servo Feeding&Punching---Roll Forming---Cutting---Discharge. Choosing a high quality machine is critical. Our scaffolding cold roll forming machine adopts archway structure and gearboxes to drive. It has high stability and accuracy. Our customer completed several large projects using our scaffolding cold roll forming machine
Introduction of Scaffolding Board
The steel scaffold board is fireproof, dust-proof, lightweight, corrosion-resistant, alkali-resistant, has high compressive strength, and has uneven surface with holes. The design of the U-shaped structure on both sides is particularly remarkable compared to similar products. The hole spacing is regular and the shape is aesthetically pleasing, making it durable. (Under normal construction, it can be used continuously for 6-8 years). The unique sand-leaking hole technology at the bottom plays a role in preventing dust accumulation, and is especially suitable for use in painting and sandblasting workshops of shipyards. When using the steel scaffold board, the number of steel pipes used for building the scaffolding can be appropriately reduced, and the construction efficiency can be improved. The price is lower than that of wooden boards. Even after many years of use, 35%-40% of the investment can still be recovered.
The base material of the steel platform is usually Q235 carbon structural steel, which has a relatively high compressive strength. It's widely used in construction projects, shipbuilding, and industries related to energy and chemicals.
Machine Advantage
High Automation and Intelligent Control. Equipped with a PLC (Programmable Logic Controller) touchscreen system, the machine allows operators to set board length, hole positions, and production output with ease. The PLC system enables seamless integration with smart factories, reducing downtime by up to 20% compared to manual systems. Operators can monitor the entire production process in real time and make adjustments as needed through a user-friendly interface. Some advanced models even support CAD drawing input for rapid configuration changes.
Superior Dimensional Accuracy. The dimensional accuracy of produced profiles can be controlled within ±0.2mm to ±0.5mm depending on the model, with some high-precision machines achieving accuracy within 0.05mm. Punching position errors are typically maintained within ±0.2mm. This level of precision is critical for structural applications where consistency and safety are non-negotiable.
Multi-Material Compatibility. The machine can process various materials including galvanized steel, cold-rolled steel, stainless steel, and aluminum plates. Material thickness generally ranges from 0.8mm to 2.0mm standard, with some models capable of handling up to 4.0mm.
Cold Bending Forming, Once in Place. The progressive cold forming process minimizes material deformation and ensures excellent dimensional stability. Finished products have high cross-sectional accuracy and smooth surfaces without the risks associated with welded joints.
Detailed Introduction of Every Part of the Production Line
Hydraulic decoiler with coil car
Expansion diameter: 480-530mm
Max coil width: 500mm
Bearing capacity: 5 tonne
Coil expansion & feeding: expanded and feeds automatically
Leveling Machine
Guiding rollers: 2 stations. Distance between guiding rollers can be adjusted manually.
Leveling rollers: 7 rollers, 3 upper, 4 lower, Φ80. Leveling rollers are made with 45# forge steel. After tempering treatment and chrome coating, the rigidity and smooth surface can ensure good flattening of the material. Upper rollers are in one complete unit for simpler adjusting.
Leveling motor: 4KW
Servo Feeder&Punching by Punching Press Machine
Power & brand: 125T , Yangli, famous Chinese brand
It can open back press with dry clutch and hydraulic overload protector
Main motor is made by Siemens.
Adopts combined pneumatic friction clutch and brake.
Cluster gear adopts the flooding oil lubrication.
Equipped with hydraulic overload protecting device.
Duplex valves imported.
electric compelling grease lubrication system.
Balancing cylinder adopts manual lubrication system.
One set of blowing device.
Controlled by PLC with international brand.
Equipped with optional air cushion device, automatic feed shaft and photoelectric protector,which can used to work with various automatic equipment.
One set of punching die is provided for punch holes. The die is made with Cr12Mov material with heat treatment, HRC 58-62 degree.
Roll Forming
Working Speed: 4-8 m/min
Forming stations:abt 18
Forming Rollers: GCr15, quenched, HRC55-58°
Shafts: Φ80mm, 45#forge steel, thermal fining
Machine structure: arch structure(casting)
Driving: 160#gearbox
Motor & reducer power:18.5KW, AH motor & Jinsulai reducer, famous Chinese brand
Bearing: HRB, famous Chinese brand
Hydraulic track cutting
Material of cutting blade: 1 blade,CR12Mov with heat treatment, HRC 58-62
Cutting length measuring: automatically
Track cutting means non-stop cutting
Out Tables
Welded frame with rollers to transmit the products. Length : 2 meters *2 units
